5BPzB540 - BS Type 108Ah
B.B. Battery BS series traction battery, specially designed for industrial power equipment such as forklifts, pallet trucks, tractors, and AGVs, offering capacity options from 108Ah to 1296Ah with a super long 10-year service life. The product adopts sturdy tubular plates and microporous separators, equipped with leak-proof terminals and flip-type filling plugs. Optional electrolyte circulation and Aqua Level automatic water replenishment systems are available to effectively prevent stratification, ensuring high energy density and deep cycle performance. Certified by ISO 9001 and compliant with IEC standards, it comprehensively enhances equipment operating time and production efficiency.
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Product Features
- Terminals, Grommet and Lid Equipped with special design and integrated without deviation ensures that no electrolyte leak from the cell.
- Top plugs Flip top plugs with electrolyte level markings are fitted. Allow adequate escape of charging gasses and provide a safe anti-surge baffle for the electrolyte during operation.
- Water refill system The aqua level water refill system makes it possible to top up all the cells from one central point through an integrated system. This automatic system ensures the optimum filling level and also allows the measurement of electrolyte specific gravity. The aqua level kit can be expertly fitted at the factory and on-site.
- Electrolyte circulation An optional electrolyte circulation system is Available. Using air-flow principle, consists of a pipe system which creates a circulating air stream inside the cell box. This system prevents electrolyte stratification and the battery charging is optimized.
- APPLICATIONS BPzB batteries are widely recognized as the superior stored electrical energy solution for material handling equipment, road vehicles, tow tractors and other electric vehicles with high energy/ deep cycle requirements.
- BENEFITS Higher running time and battery availability giving increased productivity Optimized design benefit less alloy corrosion giving longer battery life Increased active material surface and utilization gives greater volumetric energy density Product manufactured with a plant approved to quality management standards ISO 9001. Product conforms to IEC 60254.
- Strengthened rib design to maintain structural integrity
Application Scenarios
- olk Lift
- Pallet Jack
- Tow Tractor
- Automated Guided Vehicle
- Solar power generation system
- Electrical supply network and power industry
- Street lighting and traffic lights
- Electric vehicles
- Data processing centres
- Floor cleaning equipment
Product parameters
- Model5BPzB540 - BS Type 108Ah
- Battery Capacity Ah(C5)540
- Dimensions (mm) Length158
- Dimensions (mm) Width94
- Dimensions (mm) Height(1)698
- Dimensions (mm) Height(2)686
- Dimensions (mm) Height(3)-
- Weight with electrolyte (±5%) kg29.7
- Weight without electrolyte (±5%) kg22.4
Product details
BS Type 108Ah B.B. Battery's traction series battery, model 5BPzB540, is a traction battery specially designed for industrial power applications, renowned for its excellent reliability and long cycle life. This battery can meet the broad needs from low-capacity loads to heavy-duty applications, providing an outstanding energy storage solution for material handling equipment, road vehicles, tractors, and automated guided vehicles (AGVs) with high energy and deep cycle requirements. Its sturdy tubular plates are die-cast with antimonial lead and lead dioxide, endowing the product with excellent deep cycle capabilities.The internal structure of the battery is carefully designed, using polyester diaphragms with excellent elasticity and strength, as well as micro-porous sleeve separators, effectively eliminating the risk of short circuits. The negative electrode plate is of a flat-paste type, ensuring stable performance.
The battery case and cover are made of high-temperature and high-impact resistant materials, effectively preventing electrolyte leakage through the heat-sealing process. In terms of detailed design, the terminals, washers, and cover are specially designed and integrated without deviation, further ensuring that the electrolyte will never leak from the battery.The top plug is equipped with a flip cover marked with electrolyte level indicators, which not only allows the gas generated during charging to fully escape, but also provides a safe anti-surge baffle for the electrolyte during operation, enhancing operational safety.
To simplify maintenance and optimize performance, this series of batteries can be equipped with an advanced water replenishment system and electrolyte circulation system. The liquid level water replenishment system allows quick water replenishment for all batteries through a central integrated point. This automatic system ensures that the electrolyte is always maintained at the optimal filling level and allows convenient measurement of the electrolyte specific gravity. The kit supports professional installation at the factory or on-site.Another optional feature is the electrolyte circulation system, which uses airflow principles to generate circulating airflow within the battery case through pipes. This design effectively prevents electrolyte stratification and optimizes the battery charging process, thereby enhancing overall efficiency.
These technical advantages directly translate into tangible benefits for users. Using the 5BPzB540 battery results in higher equipment operating time and battery availability, thereby significantly improving workplace productivity. Its optimized design reduces alloy corrosion, effectively prolonging the battery's service life. By increasing the surface area and utilization rate of active materials, the battery achieves a higher volume energy density.This product is manufactured in factories that strictly adhere to high standards and are certified by the ISO 9001 quality management system, and complies with the IEC 60254 international standard, ensuring consistent quality and reliability.
In terms of specific product parameters, the nominal capacity of the model 5BPzB540-BS Type 108Ah battery is 540Ah (C5 rate). Its dimensions are compact, with a length of 158 mm, a width of 94 mm, and a height of 698 mm and 686 mm respectively depending on the measurement point. The battery's weight with electrolyte is approximately 29.7 kg (±5%), and without electrolyte is approximately 22.4 kg (±5%).According to Eurobat standards, the service life of this series of batteries can reach 10 years, with a capacity range from 64 to 1296 Ah. Values such as C2, C5, C10, etc., depend on different test rates and product series. In addition to performing excellently in material handling equipment such as forklifts, pallet trucks, tractors, and AGVs, it is also a reliable choice in renewable energy storage fields such as solar power generation systems.
