2BPzS160 - DIN Type 80Ah
B.B. Battery 2BPzS160 DIN traction battery is specially designed for industrial power applications, providing 80Ah reliable deep cycle capability, suitable for heavy-duty equipment such as forklifts and tractors. It adopts optimized tubular plates and leak-proof structure, ensuring long cycle life and high safety. Optional automatic water replenishment and electrolyte circulation system can effectively prevent stratification and improve charging efficiency. The product complies with IEC standards and is produced in ISO 9001 certified factories, helping material handling and electric vehicles extend operating time and productivity.
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Product Features
- Terminals, Grommet and Lid Equipped with special design and integrated without deviation ensures that no electrolyte leak from the cell.
- Top plugs Flip top plugs with electrolyte level markings are fitted. Allow adequate escape of charging gasses and provide a safe anti-surge baffle for the electrolyte during operation.
- Water refill system The aqua level water refill system makes it possible to top up all the cells from one central point through an integrated system. This automatic system ensures the optimum filling level and also allows the measurement of electrolyte specific gravity. The aqua level kit can be expertly fitted at the factory and on-site.
- Electrolyte circulation An optional electrolyte circulation system is Available. Using air-flow principle, consists of a pipe system which creates a circulating air stream inside the cell box. This system prevents electrolyte stratification and the battery charging is optimized.
- APPLICATIONS BPzB batteries are widely recognized as the superior stored electrical energy solution for material handling equipment, road vehicles, tow tractors and other electric vehicles with high energy/ deep cycle requirements.
- BENEFITS Higher running time and battery availability giving increased productivity Optimized design benefit less alloy corrosion giving longer battery life Increased active material surface and utilization gives greater volumetric energy density Product manufactured with a plant approved to quality management standards ISO 9001. Product conforms to IEC 60339.
- Strengthened rib design to maintain structural integrity
Application Scenarios
- Folk Lift
- Pallet Jack
- Tow Tractor
- Automated Guided Vehicle
- Solar power generation system
- Electrical supply network and power industry
- Street lighting and traffic lights
- Electric vehicles
- Data processing centres
- Floor cleaning equipment
Product parameters
- Model2BPzS160 - DIN Type 80Ah
- Battery Capacity Ah(C5)160
- Dimensions (mm) Length198.5
- Dimensions (mm) Width47
- Dimensions (mm) Height(1)408
- Dimensions (mm) Height(2)396.5
- Dimensions (mm) Height(3)-
- Weight with electrolyte (±5%) kg10
- Weight without electrolyte (±5%) kg8
Product details
For industrial applications requiring powerful performance and long-lasting durability, the 2BPzS160-DIN Type 80Ah battery provides a reliable energy storage solution. This product from B.B. Battery's DIN traction series is specially designed to meet a wide range of industrial power requirements from low-capacity loads to heavy-duty applications, with its core value being providing excellent reliability and an extended cycle life. The product is manufactured in factories certified by the ISO 9001 quality management system and complies with IEC 60254 standards, ensuring high-quality standards and European uniformity from design to manufacturing.
The battery adopts a sturdy tubular positive plate design, die-cast from antimonial lead and lead dioxide, endowing it with excellent deep cycle capability.The negative plates are flat-type, paired with a micro-porous sleeve separator, effectively eliminating the risk of short circuits. The use of polyester separators enhances the elasticity, strength, and durability of the electrode group. The battery case and cover are made of high-impact materials, heat-resistant, and tightly prevent electrolyte leakage through the heat-sealing process, all of which lay the foundation for its stable operation in harsh industrial environments. Its design and production also fully consider the minimization of environmental impact.In structural details, the terminals, washers, and cover are specially designed and integrated without deviation. This key feature fundamentally ensures that the electrolyte does not leak from the battery, enhancing the safety and cleanliness of use. The top plug is equipped with a flip cover with electrolyte level marks, which not only facilitates daily maintenance checks but also allows the gas generated during charging to escape sufficiently. At the same time, it provides a safe anti - surge baffle for the electrolyte during operation, maintaining the stability of the internal environment of the battery.
To simplify maintenance and improve performance, this battery series offers an advanced water replenishment system.The Aqua Level water replenishment system allows operators to quickly and uniformly replenish water for the entire battery bank from a single central point through an integrated system. This automatic system ensures that each battery cell reaches the optimal electrolyte filling level and allows convenient measurement of electrolyte specific gravity, thereby optimizing maintenance processes. The Aqua Level kit can be professionally installed at the factory or on - site as required. Additionally, users can optionally add an electrolyte circulation system. Based on the principle of airflow, this system generates a circulating airflow inside the battery case through pipes, effectively preventing electrolyte stratification, optimizing charging acceptance, further extending the battery's service life, and enhancing performance consistency.
In terms of product parameters, the 2BPzS160 model provides a nominal capacity of 160Ah at a C5 discharge rate. With its compact size design, it has a length of 198.5 mm, a width of 47 mm, and a height of 408 mm or 396.5 mm depending on the calculation method, which facilitates flexible installation in equipment. The weight with electrolyte is approximately 10 kg, and without electrolyte it is about 8 kg, considering the portability of practical applications while ensuring energy density. According to the Eurobat standard, the service life of this series of batteries can reach 10 years, with a capacity range from 120 to 1550Ah. The specific value depends on different discharge rate conditions such as C2, C5, C8, C10, C20, C100, providing a wide range of choices for various energy consumption requirements.
These technical characteristics together translate into significant user advantages. Longer operating time and higher battery availability directly improve equipment productivity. The optimized design reduces alloy corrosion, thereby extending the overall battery life. By increasing the surface area and utilization rate of active materials, higher volumetric energy density is achieved. This makes the 2BPzS battery widely recognized as an excellent energy storage solution for material handling equipment, road vehicles, tractors, and other electric vehicles with high energy and deep cycle requirements.
Its application scenarios are very extensive, making it an ideal power source for in - plant logistics and transportation equipment such as forklifts, pallet trucks, tractors, and automated guided vehicles.Meanwhile, its deep cycle capability and reliability also make it suitable for backup or cyclic application fields such as solar power systems that require continuous and stable energy storage. Whether in warehouses, production lines, or outdoor work sites, this battery can provide uninterrupted power support for critical operations with its sturdy design, convenient maintenance features, and long-lasting performance.
