5BPzS400 - DIN Type 80Ah
5BPzS400 - DIN Type 80AhB.B. Battery DIN Traction Battery, designed for industrial power applications, providing excellent reliability and an extended cycle life. Made with sturdy tubular positive plates and high-strength materials, ensuring excellent deep cycle capability and durability. Equipped with leak-proof terminal covers, a liquid level replenishment system, and optional electrolyte circulation function, effectively preventing stratification and optimizing charging. Widely applicable to forklifts, pallet trucks, tractors, and AGVs, etc., enhancing operating time and productivity. The product complies with IEC standards, manufactured under ISO 9001 certification, making it an ideal energy storage solution for high-performance deep cycle applications.
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Product Features
- Terminals, Grommet and Lid Equipped with special design and integrated without deviation ensures that no electrolyte leak from the cell.
- Top plugs Flip top plugs with electrolyte level markings are fitted. Allow adequate escape of charging gasses and provide a safe anti-surge baffle for the electrolyte during operation.
- Water refill system The aqua level water refill system makes it possible to top up all the cells from one central point through an integrated system. This automatic system ensures the optimum filling level and also allows the measurement of electrolyte specific gravity. The aqua level kit can be expertly fitted at the factory and on-site.
- Electrolyte circulation An optional electrolyte circulation system is Available. Using air-flow principle, consists of a pipe system which creates a circulating air stream inside the cell box. This system prevents electrolyte stratification and the battery charging is optimized.
- APPLICATIONS BPzB batteries are widely recognized as the superior stored electrical energy solution for material handling equipment, road vehicles, tow tractors and other electric vehicles with high energy/ deep cycle requirements.
- BENEFITS Higher running time and battery availability giving increased productivity Optimized design benefit less alloy corrosion giving longer battery life Increased active material surface and utilization gives greater volumetric energy density Product manufactured with a plant approved to quality management standards ISO 9001. Product conforms to IEC 60339.
- Strengthened rib design to maintain structural integrity
Application Scenarios
- Folk Lift
- Pallet Jack
- Tow Tractor
- Automated Guided Vehicle
- Solar power generation system
- Electrical supply network and power industry
- Street lighting and traffic lights
- Electric vehicles
- Data processing centres
- Floor cleaning equipment
Product parameters
- Model5BPzS400 - DIN Type 80Ah
- Battery Capacity Ah(C5)400
- Dimensions (mm) Length198.5
- Dimensions (mm) Width101
- Dimensions (mm) Height(1)408
- Dimensions (mm) Height(2)396.5
- Dimensions (mm) Height(3)-
- Weight with electrolyte (±5%) kg22.9
- Weight without electrolyte (±5%) kg18.2
Product details
Model 5BPzS400 DIN Type 80Ah is a traction battery specially designed for severe industrial environments, belonging to the B.B. Battery DIN Traction Series. This series aims to provide excellent reliability and ultra - long cycle life for all industrial power applications, with a wide range of applications, capable of easily handling everything from low - capacity loads to heavy - duty applications. Taking model 5BPzS400 as an example, its nominal capacity reaches 400 Ah at the C5 rate, demonstrating strong energy storage capability.
The core advantage of this battery lies in its sturdy and durable structure and advanced design concept.Its tubular positive plates are die - cast from special antimony - lead alloy and lead dioxide, endowing the battery with excellent deep cycle capability, able to withstand repeated deep discharges and charge cycles. The negative plates adopt a flat - type design, combined with high - elasticity, high - strength polyester separators and microporous sleeve separators, effectively eliminating the risk of short circuits and ensuring the stability of the internal structure. The battery case and cover are made of high - impact - resistant materials, which are not only heat - resistant but also use a heat - sealing process, fundamentally preventing electrolyte leakage.
In terms of detailed design, the battery's terminals, washers, and covers are specially designed and integrated without deviation. This key feature further ensures that the electrolyte will not leak from the battery under any operating conditions, guaranteeing safe and clean usage. A flip-type plug with electrolyte level markings is installed on the top, which not only allows the gas generated during charging to fully escape but also provides a safe surge baffle for the electrolyte during operation, maintaining internal pressure balance.
To simplify maintenance and enhance performance, the battery supports an advanced water replenishment and circulation system.Its Aqua Level water replenishment system allows quick water replenishment for the entire battery bank through an integrated central point. This automatic system ensures the electrolyte is always maintained at the optimal level and facilitates convenient measurement of the electrolyte specific gravity, making it very convenient for both factory pre-installation and on-site professional installation. Additionally, users can optionally equip an electrolyte circulation system, which utilizes the principle of airflow to form a circulating airflow within the battery box through pipes, effectively preventing electrolyte stratification, thereby optimizing charging acceptance and extending the overall battery life.
These technical features together bring significant product advantages: longer operating time and battery availability directly enhance equipment productivity;Optimized design reduces alloy corrosion and prolongs the battery's service life; increased surface area and utilization rate of active materials improve the battery's volumetric energy density. All products are manufactured in factories certified by the ISO 9001 quality management system and comply with relevant international standards such as IEC 60254, ensuring product consistency and reliability. According to Eurobat standards, this series of batteries has a service life of up to 10 years, with a capacity range from 120 to 1550 ampere-hours, depending on different discharge rates (e.g., C2, C5, C10, etc.).
With its high energy and excellent deep cycle performance, the 5BPzS400 battery is widely recognized as an excellent energy storage solution for material handling equipment such as forklifts, pallet trucks, tractors, and automated guided vehicles (AGVs). It is also suitable for road vehicles and other electric vehicle fields with high energy requirements, and can even serve as a reliable energy storage unit in solar power generation systems. Its physical dimensions are 198.5 mm in length, 101 mm in width, and 396.5 to 408 mm in height (depending on the measurement reference). The weight with electrolyte is approximately 22.9 kg, and the weight without electrolyte is approximately 18.2 kg. The compact and solid design facilitates integrated installation in various equipment.
