7BPzS560 - DIN Type 80Ah
B.B. Battery 7BPzS560-DIN Type 80Ah traction battery, specially designed for forklifts, pallet trucks, and AGVs with high energy requirements, providing excellent deep cycle performance and a service life of up to 10 years. The product adopts a sturdy tubular positive plate and an optimized electrolyte circulation system, effectively preventing stratification and ensuring high reliability and long cycle life. Certified by ISO 9001 and compliant with IEC standards, it has automatic water replenishment and leak-proof design, improving operational efficiency and safety.
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Product Features
- Terminals, Grommet and Lid Equipped with special design and integrated without deviation ensures that no electrolyte leak from the cell.
- Top plugs Flip top plugs with electrolyte level markings are fitted. Allow adequate escape of charging gasses and provide a safe anti-surge baffle for the electrolyte during operation.
- Water refill system The aqua level water refill system makes it possible to top up all the cells from one central point through an integrated system. This automatic system ensures the optimum filling level and also allows the measurement of electrolyte specific gravity. The aqua level kit can be expertly fitted at the factory and on-site.
- Electrolyte circulation An optional electrolyte circulation system is Available. Using air-flow principle, consists of a pipe system which creates a circulating air stream inside the cell box. This system prevents electrolyte stratification and the battery charging is optimized.
- APPLICATIONS BPzB batteries are widely recognized as the superior stored electrical energy solution for material handling equipment, road vehicles, tow tractors and other electric vehicles with high energy/ deep cycle requirements.
- BENEFITS Higher running time and battery availability giving increased productivity Optimized design benefit less alloy corrosion giving longer battery life Increased active material surface and utilization gives greater volumetric energy density Product manufactured with a plant approved to quality management standards ISO 9001. Product conforms to IEC 60339.
- Strengthened rib design to maintain structural integrity
Application Scenarios
- Folk Lift
- Pallet Jack
- Tow Tractor
- Automated Guided Vehicle
- Solar power generation system
- Electrical supply network and power industry
- Street lighting and traffic lights
- Electric vehicles
- Data processing centres
- Floor cleaning equipment
Product parameters
- Model7BPzS560 - DIN Type 80Ah
- Battery Capacity Ah(C5)560
- Dimensions (mm) Length198.5
- Dimensions (mm) Width137
- Dimensions (mm) Height(1)408
- Dimensions (mm) Height(2)396.5
- Dimensions (mm) Height(3)-
- Weight with electrolyte (±5%) kg31.3
- Weight without electrolyte (±5%) kg24.9
Product details
In numerous industrial power application scenarios, from forklifts, pallet trucks to automated guided vehicles (AGVs) and solar power systems, there are stringent requirements for the reliability and cycle life of energy storage solutions. The 7BPzS560 - DIN Type 80Ah B.B. Battery, a traction battery and part of the DIN traction series, is specifically designed to meet various deep cycle needs from light to heavy loads. This series of batteries is renowned for its excellent deep cycle capability and long service life; according to Eurobat standards, it can have a service life of up to 10 years, with a capacity range covering 120 to 1550 ampere-hours (Ah). Specific values, such as a C5 capacity of 560Ah, depend on different discharge rate standards.
The core technology of this battery lies in its sturdy tubular positive plates, die-cast from antimony-lead and lead dioxide, ensuring excellent deep cycle performance. The negative plates adopt a flat attachment design, complemented by polyester separator gloves with elasticity, strength, and durability, as well as micro-porous sleeve separators that effectively prevent short circuits, together forming an efficient and reliable electrochemical system. The battery case and cover are made of high-impact resistant materials, heat-resistant, and effectively prevent electrolyte leakage through a heat-sealing process, reflecting the product's minimization of environmental impact in design and production.Its production is carried out under the guarantee of high-tech equipment, ensuring high reliability and consistency of battery cells, and integrating the European unified standards of the DIN series.
The product's detailed design fully considers safety and maintenance convenience. The terminals and cover are designed with a special non-deviating integrated structure, equipped with sealing washers, which fundamentally eliminates the possibility of electrolyte leakage. A flip-type plug with electrolyte level markings is installed on the top. It not only allows the gas generated during charging to fully escape but also provides a safe surge baffle for the electrolyte during operation. To simplify daily maintenance, the battery can be optionally equipped with an Aqua Level automatic water replenishment system.This system can replenish water for all batteries simultaneously through an integrated central point, automatically maintaining the optimal liquid level and allowing measurement of the electrolyte specific gravity. This kit supports professional installation at the factory or on-site. In addition, users can also opt for an electrolyte circulation system, which is based on the air flow principle and forms a cyclic air flow within the battery trough through pipes, effectively preventing electrolyte stratification, thereby optimizing the charging process and extending the overall battery life.
These technical features converge into significant product advantages. Users can achieve higher operating time and battery availability, directly enhancing the production efficiency of the equipment.Optimized battery design reduces alloy corrosion, along with increased active material surface area and utilization rate, not only extends battery life but also improves volumetric energy density. This product is manufactured in factories certified by the ISO 9001 quality management system and complies with relevant international standards such as IEC 60254, ensuring its excellent quality and reliability. Taking the model 7BPzS560 as an example, its compact size design, length 198.5 mm, width 137 mm, height 396.5 to 408 mm, weight with electrolyte is approximately 31.3 kg, weight without electrolyte is approximately 24.9 kg, enabling efficient integration into various material handling equipment, road vehicles, tractors, and other electric vehicles with high energy requirements, becoming a recognized excellent energy storage solution.
